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Blank Welder Performance Qualification Record PDF Form

The Welder Performance Qualification Record form serves as an essential document that certifies a welder's skills and qualifications based on specific tests. This record includes vital information such as the welder’s name, test details, and results from both mechanical and non-destructive examinations. Completing this form accurately is crucial for ensuring compliance with industry standards and regulations.

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The Welder Performance Qualification Record (WPQR) form is an essential document that captures critical information about a welder’s skills and qualifications. It serves as a comprehensive record of the welder's identity, including their name and identification numbers, alongside details of the specific tests they have completed. This form outlines the various parameters of the welding processes used, such as the type of welding—manual, semiautomatic, or automatic—as well as the specific codes and specifications that govern the work. Additionally, the WPQR includes vital information about the base metals, filler metals, and the positions in which the welder is qualified to operate. Mechanical test results and non-destructive examination outcomes are also documented, ensuring that every aspect of the welder’s performance is thoroughly evaluated. By adhering to industry standards, such as AWS D1.1, the WPQR not only verifies a welder's capabilities but also promotes safety and quality in welding practices. This form is a key component in maintaining compliance and ensuring that welders are equipped to handle the demands of their roles effectively.

Sample - Welder Performance Qualification Record Form

WELDER and WELDING OPERATOR PERFORMANCE

QUALIFICATION RECORD

Welder’s Name:

ATF No:

Test No.

Welder’s SS No. XXX-XX-

Date:

Reference WPS No:

VARIABLE

QUALIFICATION TEST DETAIL

QUALIFICATION RANGE*

Code or Specification Used:

Welding Process and Type:

Manual

Semiautomatic

Manual

Semiautomatic

Mechanized

Automatic

Mechanized

Automatic

Backing:

Used

Not Used

Required if used

Base Metal

Spec/P or M-Number

Plate/Pipe Thickness – Groove

Plate

Pipe

Thick.

Plate/Pipe Thickness – Fillet

Plate

Pipe

Thick.

Pipe/Tubular Outside Diameter – Groove

Pipe/Tubular Outside Diameter – Fillet

Filler Metal

Specification No.

Classification No.

F No.

Diameter

Consumable Insert

Yes

Penetration Enhancing Flux

Yes

Deposited Weld Metal Thickness

Current/Polarity & Current Range

Type/Polarity:

Range:

Amperes

Metal Transfer Mode (GMAW or FCAW)

Torch Shielding Gas

Type:

Flow:

Root Shielding Gas

NA Type:

Flow:

Position(s)

Test Position(s) (1G, 2G, etc.):

Qualified Position(s) (F, H, V, O, or All)

Vertical Progression

Uphill

Downhill

Uphill

Downhill

* NOTE: Insert NA for Variables that are identified as Non-essential in the Code or Specification used for the Performance Qualification Test

			MECHANICAL TEST RESULTS
	Type And Figure No.		Results		Type And Figure No.	Results




	Guided mechanical Testing Conducted By:				Date:

		NONDESTRUCTIVE EXAMINATION RESULTS
	Radiographic Results:				Report No.

	Radiographic Testing Conducted By:


	Welding Witnessed By:				Visual Inspection: Pass	Fail (reason	)

	We certify that the statements in this record are correct and the test welds were prepared, welded and tested in accordance with
	the requirements of: AWS D1.1-	, AWS B2.1-		Other:

	Date Qualified:		ATF Name and Number:
			Signed By:			CWI No.

ATF WPQR Blank Form 2010-04-15				1

Document Breakdown

Fact Name	Description
Welder Identification	The form requires the welder's name, ATF number, and Social Security number for identification purposes.
Test Number	A unique test number is assigned to each qualification test, ensuring traceability.
WPS Reference	The form includes a reference to the Welding Procedure Specification (WPS) used during the qualification.
Qualification Range	It outlines the variables for qualification, including base metal specifications and welding processes.
Mechanical Test Results	Results from mechanical tests are documented, confirming the integrity of the welds.
Non-Destructive Examination	Results from non-destructive testing, such as radiographic tests, are included to assess weld quality.
Certification	The form must be signed by a Certified Welding Inspector (CWI), validating the qualifications and test results.
Governing Standards	The qualifications are often governed by standards such as AWS D1.1 and AWS B2.1, ensuring compliance with industry practices.
Test Date	The date of the qualification test is recorded, providing a timeline for the welder’s certification.

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Misconceptions

Misconceptions about the Welder Performance Qualification Record (WPQR) can lead to confusion and misunderstandings. Here are nine common misconceptions, along with clarifications:

The WPQR is only for certified welders. Many believe that only certified welders need a WPQR. In reality, anyone who performs welding tasks can benefit from having a record of their qualifications.
The WPQR is a permanent document. Some think that once a WPQR is issued, it remains valid indefinitely. However, qualifications can expire or become invalid if a welder does not practice their skills regularly.
The WPQR only includes welding tests. While welding tests are a significant part of the WPQR, it also includes information about the welder, the processes used, and the materials involved.
The WPQR is not necessary for non-union jobs. This misconception suggests that WPQRs are only important in union environments. In fact, many employers, regardless of union status, require a WPQR to ensure quality and safety.
The WPQR is the same as a welding certification. Although both documents serve to validate a welder's skills, they are different. The WPQR focuses on the welder’s performance, while certifications often indicate a broader qualification.
All welding processes are covered under one WPQR. Many assume that a single WPQR can qualify a welder for all types of welding. In truth, separate qualifications are often needed for different processes and materials.
The WPQR is only for structural welding. Some people think WPQRs are only relevant in structural applications. However, they are also applicable in various industries, including manufacturing and repair.
The WPQR does not require regular updates. There is a belief that once a WPQR is completed, it does not need to be revisited. In fact, regular updates are essential to reflect new skills and changes in welding standards.
The WPQR can be filled out by anyone. It is a common misconception that anyone can complete a WPQR. Only qualified personnel, such as certified welding inspectors, should fill out this important document.

Understanding these misconceptions can help ensure that welders and employers alike recognize the importance of the Welder Performance Qualification Record in maintaining high standards in the welding industry.

Documents used along the form

The Welder Performance Qualification Record (WPQR) is an essential document for verifying a welder's skills and qualifications. However, it often accompanies several other forms and documents that provide additional context and support. Below is a list of commonly used documents that work alongside the WPQR.

Welding Procedure Specification (WPS): This document outlines the specific procedures and parameters for a welding operation. It includes details such as the type of welding process, materials used, and the conditions under which the welding should be performed.
Certificate of Compliance: This certificate confirms that the welding materials and processes used meet specified standards. It serves as proof that the materials are suitable for the intended application.
Test Report: A comprehensive report detailing the results of any tests conducted on the welds. This includes mechanical tests, non-destructive tests, and any other evaluations performed to assess weld quality.
Non-Destructive Testing (NDT) Report: This report provides the results of NDT methods used to evaluate the integrity of the welds without causing damage. Common methods include ultrasonic testing and radiographic testing.
Welder Certification: This document certifies that a welder has successfully completed a specific training program and has demonstrated the necessary skills to perform welding tasks to industry standards.
Inspection Reports: These reports are generated by inspectors who evaluate the welding work. They include observations, findings, and any discrepancies noted during the inspection process.
Material Test Reports (MTR): MTRs provide detailed information about the materials used in the welding process, including their chemical and mechanical properties. This ensures that the materials meet the required specifications.
Last Will and Testament Form: For those looking to ensure that their wishes regarding asset distribution are clearly outlined, the Texas Last Will and Testament form serves as an essential legal document. For more information, visit txtemplate.com/last-will-and-testament-pdf-template.
Quality Control Plan: This plan outlines the quality assurance processes in place for a welding project. It details how quality will be monitored and maintained throughout the welding operation.
Field Inspection Reports: These reports document inspections conducted on-site during the welding process. They provide real-time feedback and ensure compliance with safety and quality standards.

These documents collectively ensure that the welding process is carried out safely and effectively, meeting all necessary standards and regulations. Keeping them organized and accessible is vital for any welding operation, as they contribute to the overall quality and reliability of the work performed.